Doc wonders if my hatred of drywall is abstract or metaphysical. I hate drywall because it’s miserable contrary stuff. The drywall how-to books feature a man and wife. He’s smiling as he holds a panel up against the ceiling with a T-brace made of a couple of two-by-fours. She’s smiling as she nails it up. That picture is a vicious lie. Here’s the truth.
First, it’s taken all morning to get one whole four-by-eight panel upstairs. A pair of panels taped together was too heavy, and now the corners are crushed. Having taken apart a pair outside, the single panel broke as they tried to bend it through the entry-way. Having taken the door off it’s hinges, one panel just clears.
The next check is the dining room. The table and chairs have to go. The chairs go outside, the leaf goes in the closet. The table has to be lifted, turned ninety degrees vertical, and walked through the doorway. Wait, the legs are hung up. Huh. Well, put the leaf back in. Okay. Wait, the drywall’s in the way. Can’t put it there; that’s where the table has to go. They’ll have to take the panel back outside. Go around through the front door.
They try again, the dining table now on it’s side in the living room. The next check is the bottom of the stairwell. Either the banister comes out, or they cut the drywall into two-foot squares. Get the saw; they’ll put up a temporary banister after they’re done. (Twenty years later the temporary banister will still be there. After ten years they’ll give up and paint it white.)
So, rather than bring up and hang the sheets one at a time, they’ll have to haul up the whole stack. Finally, lift one up to the ceiling. Okay, hold this end and prop the brace under… Um, they need a bigger brace. He nails together another one.
“Maybe if we grind it to a paste and trowel it on…”
Eventually the truth comes out: They’ll have to hire Superman and his two brothers, or build some kind of wooden scaffolding under each sheet, levering it up with shims and jacks. Fortunately, before he actually re-invents one, he hears someone at McDonald’s say “drywall jack.” So they rent one of these from the hardware store. It’s heavy and awkward as they wrestle it up, then back down the stairs. The stack of drywall was in the way – the stack they had to bring in all at once instead of one sheet at a time.
Another eighteen trips up and down stairs positions the jack and drywall. After he runs back out to the hardware store to rent a drywall screw-gun, the jack works great – on the first two panels. Then the ceiling gets too high, because of the slope, but they set the jack up on cinder blocks. For the last two, the way the ceiling angles back makes it impossible to get the jack underneath. Going through the attic lets him nail up temporary metal clips to hold one side. Lift and slide it, up and in; brace the other end with the pair of T-braces (Remember those? Later they’ll make these into the “temporary” banister; waste not, want not.) Push in shims under both ends to hold it up tight… Wait. The corner isn’t square. Take it all down, cut it to fit, put it back up. They’ll cover that side with molding. Back to the attic to remove the temporary clips.
There’s the ceiling done; now the walls. In an old house, nothing is level, square, or straight. Even if the new construction was perfect, the carpenter still had to attach it to the existing house. They have to cut and fit every piece of drywall on all four sides. Hanging drywall in the new bedroom wasn’t a weekend project; it was a second job. But at least they got to do it together, right Dear?
Then there’s the taping and mudding.
And that’s how it works. Now we learn contractors borrowed more than they could afford to build houses nobody wants, and the bank secured the loan with houses built of material that was smelly and radioactive. It’s really no surprise. That’s just what drywall would be if it possibly could.
What’s the alternative? An “expensive wood interior?” That would be nice, I guess, but if it were just me I’d staple Visqueen to the studs and be done.